Manufacturing

Modernise production, reduce downtime, and unlock data-driven operations

Connecting plant data, enterprise systems and analytics to run smarter factories

Manufacturers today must integrate operational technology (OT) with enterprise IT systems to drive efficiency, quality and resilience across increasingly complex supply chains. Rising input costs, energy pressures and demand volatility require real-time visibility across production, inventory and logistics operations.

VE3 partners with discrete and process manufacturers to modernise plant operations through secure, cloud-ready data platforms and intelligent system integration. We connect MES, ERP and shop-floor systems to create unified, governed data environments that enable predictive maintenance, production optimisation and end-to-end traceability.

Our expertise spans industrial IoT enablement, AI-driven quality analytics and automation frameworks designed to reduce unplanned downtime, improve asset performance and optimise energy consumption. By embedding advanced analytics and performance monitoring into core operations, VE3 enables manufacturers to improve productivity, enhance supply resilience and build agile, data-driven factories prepared for Industry 4.0 transformation and sustainable long-term growth.

Key challenges manufacturers face

Operational volatility driven by downtime, data silos and legacy plant systems

VE3 Approach

A use-case-led path from OT connectivity to scaled, production-ready intelligence

Discovery

Assess & Connect

Rapid OT/IT discovery, historian mapping and risk profiling.

Use cases

Mobilise Use Cases

Prioritise high-value pilots (predictive maintenance, quality, scheduling) with measurable KPIs.

Data Foundation

Build Data Foundation

Deploy time-series ingestion, ISA-95 canonical models, and secure edge→cloud pipelines.

Operationalise AI

Operationalise AI

Train, validate and productionise ML models with MLOps for asset health and quality.

Integrate & Scale

Integrate & Scale

Implement API/event fabrics for ERP/MES/PLM sync, roll out shop-floor mobility and twin-driven scheduling.

Optimise

Operate & Optimise

Hand over SRE/PlantOps playbooks, FinOps for cloud cost control, and continuous improvement cadence.

Business solutions VE3 delivers

Industrial data, automation and AI solutions that improve uptime, quality and flow
01. OT / IT Convergence & Industrial Data Platform

Connect historians, PLCs and edge telemetry to a governed lakehouse for time-series analytics, SPC, and a single source of operational truth.

02. Digital Twin & Production Scheduling

Deploy line- and cell-level digital twins for what-if planning, capacity simulation and energy optimisation that improve throughput and reduce waste.

03. Predictive Maintenance & Asset Health

Implement AI/ML models on time-series and sensor data to predict failures, schedule condition-based maintenance and maximise OEE.

04. Enterprise Platform Integration (ERP / MES / PLM)

API-first, event-driven integration patterns that synchronise MES, ERP and PLM systems using canonical models (ISA-95 aligned) for accurate master data and process continuity.

05. Shop-Floor Mobility & Modern MES

Modernise MES access with mobile operator UIs, paperless workflows and real-time work-order orchestration to improve traceability and reduce human error.

06. Quality Management & Traceability (QMS)

Integrated QMS platforms with batch genealogy, SPC, and automated audit trails to prevent quality escapes and simplify compliance.

07. Edge - Cloud Engineering & Hybrid Patterns

Architect low-latency edge capture and secure cloud pipelines for large historian ingestion, model training and scalable analytics.

08. Supply Chain Visibility & Resilience

Real-time inventory and supplier telemetry, demand sensing and scenario planning to reduce stockouts and improve fulfilment agility.

09. Energy, Emissions & Sustainability Reporting

Automate energy capture, emissions calculations and reporting to meet regulatory requirements and optimise carbon intensity at plant and line level.

Technology Partnerships

The Power of Partnership: Our Valued Allies

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Why VE3 

Manufacturing-aware engineering that delivers measurable operational outcomes

Engineering icon

Manufacturing-centred engineering

Practical experience with plant systems, historians and MES/ERP landscapes.

Database Management

Data + OT expertise

Time-series ingestion, SPC and ISA-95 modeling to turn raw signals into reliable insights.

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End-to-end delivery

From edge capture and digital twins to ML in production and ERP integration.

Operational readiness

SRE, MLOps and runbooks that embed solutions into plant operations, not just pilot projects.

cost saving icon

Cost & sustainability focus

FinOps, energy optimisation and automated reporting to protect margins and meet regulatory goals.

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Vendor-agnostic integration

We connect best-of-breed control systems, cloud providers and manufacturing platforms without lock-in.

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Start reducing downtime and improving product quality today

Move from reactive firefighting to predictive, optimised production. Contact VE3 to assess your OT/IT maturity, prioritise pilot use cases, and build a practical roadmap for manufacturing transformation.

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